Stainless Tank Manufacturing
Stainless tank manufacturing is the name given to all tanks made of steel used for the storage of liquid materials in various industrial products. Among the reasons why steel is preferred in many industrial areas, its long life and high corrosion resistance are the most important factors.
Stainless tanks, which are generally used in the food and chemical industries, also play an important role in the protection of many industrial materials. It is also widely used in different industrial areas such as oil and gas industries.
Stainless tank manufacturing is produced through various steps, and its raw form is revealed as a result of cutting, bending and welding during the construction phase.
What are the Production Stages of Stainless Tank Manufacturing?
Stainless tank manufacturing generally consists of long-lasting tanks made of steel, which are used in hotels as well as in the chemical and food industries to obtain drinking and potable water. These tanks go through various stages while being made. First of all, there are some conditions that must be met and implemented before production.
Considering the climatic conditions, wind, earthquake and ground characteristics should be taken into consideration. Pipe connections must be made well and the pressure class must be controlled. The properties of the materials you will use must be resistant to heat and pressure. When creating the tank, you need to consider factors such as operating temperature and heat pressure.
When manufacturing stainless tanks, you need to know the demands and needs of the customer. Manufacturing begins with cutting and shaping stainless steel sheets. The sheets are cut, bent and welded according to predetermined dimensions. Then, the inner surface of the tank is polished to create an inner layer suitable for the capacity of the tank. Finally, the outer surface of the tank is polished and given its final shape.
What are the points to be taken into consideration when manufacturing stainless steel tanks?
When manufacturing stainless tanks, the first step is to be sure of the welding process. Mistakes made in welding may cause cracks and cause the stainless tank to be damaged or rot due to pressure. For this reason, you need to check it with x-ray to be sure of the weld you have made.
When manufacturing a stainless tank, the welder you choose must be experienced and have good crack control. Unrepaired cracks cause serious problems.
How Does the Stainless Tank Manufacturing Process Develop?
The first beginning of the stainless tank manufacturing process is the design phase. There must be a project drawing in the dimensions and features desired by the customer and according to the industry area in which it will be used. After the desired design is determined, material selection should be made appropriate to the design and industry area. Stainless steel is the most preferred material in these areas due to its high corrosion resistance and long life.
While moving to the cutting and shaping part, it is cut and shaped according to predetermined dimensions. Sheets can be cut hydraulically or mechanically and then bent to the desired shape. Afterwards, the welding process begins. At this stage, the sheets are brought together according to predetermined dimensions and welded. In this step, different welding techniques such as TIG, MIG or electrode welding can be used.
The inner surface of the tank is polished to remove weld seams and rough surfaces that occur during the assembly of stainless steel sheets. This ensures that the inner surface of the tank is smooth and hygienic. The same polishing is applied to the outer surface to increase the resistance of the tank.
Stainless tank manufacturing, the construction stages of which have been completed, must pass quality control and durability tests at the final stage. It is ensured that the customer's needs are met. Stainless tanks that successfully pass the quality control enter the delivery process and reach the customer. The delivery phase is considered the final phase of the product.